Production Planning & Machine-wise Scheduling Software:

Disadvantages of working without a proper plan:

1.Time wasted in deciding which component to be taken on machines every day.

2.Urgency appears for some components to be loaded immediately as the material arrives.

3.Many a times, setups on machines need to be broken for urgent parts, needing repeat setting for the running components… loss of man-machine hours.

4.Delayed delivery of components to customer

Constraints for Planning:

1.Too many types of components with varying process requirements.

2.Non availability of data in systematic organized format.

3.It takes lot of time to prepare plan for each component. Manpower constraint.

4.It is very difficult to make the plan manually for such COMPLEX production process flows

5.Even if done manually, it takes lot of time & effort and there can be errors in the plan.

AUTO-Planner gives you the following within few hours:

1.Shipment plan for the month on single sheet

2.Production Plan (Reverse) for the month– Part-wise Process Flow – in reverse time plan considering the shipment date

3.Production Plan (Forward) for the month– Part-wise Process Flow – in forward direction from the date of material receipt

4.Machine Loading Chart (for the whole month)–

Date-wise loading on machines according to Production Plan (Forward)

5.Customer Order Status – as Planned (Forward) –

warning for delayed shipment.

Only two inputs are required to get the Production Plan:

1.Customer Order Register

2.The Part-Operation-Cycle-time Master

The machines & processes will get embedded in the AUTO-Planner during customization. Provision for auto-updating is kept in case of any addition / deletion of machine & change in process.

Within few hours all the outputs will be ready.

At-least 60-mandays are saved per month required for manual planning.

The same man-power can be utilised for controlling the production flow, supplier monitoring, follow-ups for external processes and other essential activities to meet Delivery Targets.

AUTO-Planner will help to save about Rs 10L per year and also will help for on-time deliveries leading to Customer Satisfaction.